PVDF Coated Aluminum vs. PE Coated Aluminum
Key Differences for PVDF & PE Coated Aluminum Coils & Sheets
What Are PVDF & PE Coated Aluminum?
PVDF Coated Aluminum
PVDF (fluorocarbon) coated aluminum uses a high-performance topcoat with 70% or more PVDF resin.
For example, it may use Kynar 500.
It is applied using a 2-coat, 2-bake process or a 3-coat, 3-bake process.
It is cured at 230–260°C. The ultra-stable C-F chemical bond delivers unmatched long-term weather, UV, and corrosion resistance.
PE Coated Aluminum
PE (polyester) coated aluminum uses a polyester resin topcoat, applied via 1-coat/1-bake or 2-coat/2-bake, cured at 180–220°C. It offers good formability, vibrant color options, and cost efficiency for moderate environments.
Common Technical Specifications
| Parameter |
Standard Range |
| Alloy |
1050, 1100, 3003, 3004, 3105, 5005, 5052 |
| Temper |
O, H12, H14, H24, H16, H26, H18 |
| Substrate Thickness |
0.2–4.0 mm |
| Width |
150–1,600 mm (coil); 800–1,750 mm (sheet) |
| Coil Inner Diameter (ID) |
150 mm, 405 mm, 505 mm, 508 mm |
| Color System |
RAL, Pantone, CBCC (custom colors) |
Coating Specifications (PVDF vs PE)
| Property |
PVDF Coating |
PE Coating |
| Topcoat Resin |
≥70% PVDF + acrylic blend |
Polyester (PE) resin |
| Total Film Thickness |
25–35 μm (2-coat) |
18–30 μm (2-coat) |
| Topcoat Thickness |
20–25 μm |
15–22 μm |
| Backcoat Thickness |
5–10 μm |
5–8 μm |
| Pencil Hardness |
≥3H |
1H–2H |
| Adhesion |
Class 0–1 (ASTM D3359) |
Class 0–1 (ASTM D3359) |
| Gloss Range |
10–60% (low gloss recommended) |
10–90% (matte → high gloss) |
| Bend Performance |
2T–3T (risk of cracking on sharp bends) |
0T–1T (excellent flexibility) |
| Salt Spray Resistance |
≥1,500 hours (no blistering) |
500–1,000 hours |
| QUV Aging |
>4,000 hours (gloss retention >90%) |
300–1,000 hours |
| Outdoor Lifespan |
15–25 years |
5–8 years |
PVDF coated aluminum for long-term, high-exposure outdoor projects requiring maximum durability and low maintenance in harsh climates.
PE coated aluminum for cost-sensitive applications, interior use, or parts requiring extensive forming where flexibility and color variety matter most.
PVDF Coated Aluminum
✅
Superior weather/UV resistance (20+ year outdoor life)
✅
Excellent corrosion resistance (coastal/industrial)
✅
Superior color/gloss retention (minimal fading/chalking)
✅
Self-cleaning surface (low maintenance)
✅
Heat & chemical inertness
PE Coated Aluminum
✅
Cost-effective (30–50% cheaper than PVDF)
✅
Excellent flexibility & formability (no cracking when bending)
✅
Wide color/gloss/texture options
✅
Good indoor/light outdoor durability
✅
Easy processing & fabrication