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Grade 1060 Transformer Aluminum Strip for Electrical Industry 1
Grade 1060 Transformer Aluminum Strip for Electrical Industry 2
Grade 1060 Transformer Aluminum Strip for Electrical Industry 3
Grade 1060 Transformer Aluminum Strip for Electrical Industry 4
Grade 1060 Transformer Aluminum Strip for Electrical Industry 1
Grade 1060 Transformer Aluminum Strip for Electrical Industry 2
Grade 1060 Transformer Aluminum Strip for Electrical Industry 3
Grade 1060 Transformer Aluminum Strip for Electrical Industry 4

Grade 1060 Transformer Aluminum Strip for Electrical Industry

1. Aluminum Grade 1060 Basics

  • Composition: 99.6% pure aluminum, with trace elements (<000000>le;0.35% Fe, <000000>le;0.25% Si).

  • Series: Part of the 1xxx series, known for high purity and excellent electrical/thermal conductivity.

2. Key Properties

  • Electrical Conductivity: ~61% IACS (International Annealed Copper Standard), making it suitable for electrical applications.

  • Thermal Conductivity: High, aiding in heat dissipation.

  • Mechanical Properties:

    • Soft and ductile, especially in annealed condition.

    • Lower tensile strength compared to copper or aluminum alloys (e.g., 1350), requiring careful handling to avoid deformation.

    • Prone to creep under sustained mechanical stress.

3. Applications in Transformers

  • Cost-Effective Windings: Used in distribution transformers where cost and weight savings outweigh the need for compact size.

  • Formability: Easily wound into coils due to its ductility.

  • Thermal Management: Effective heat dissipation reduces overheating risks.

4. Advantages

  • Lower Cost: Cheaper than copper and some aluminum alloys.

  • Lightweight: Reduces transformer weight, beneficial for large installations.

  • Corrosion Resistance: Natural oxide layer protects against environmental degradation.

5. Challenges and Considerations

  • Lower Conductivity: Requires larger cross-sectional areas compared to copper for equivalent current capacity.

  • Mechanical Strength: Joints may loosen over time due to creep; specialized connectors or welding (e.g., ultrasonic) are recommended.

  • Oxidation at Connections: Requires anti-oxidant compounds or plating to maintain conductivity at terminals.

6. Comparison with Other Grades

  • vs. 1350 aluminum :

    • 1350 (99.5% Al) is optimized for electrical use, with marginally lower purity but enhanced conductivity (62% IACS).

    • 1060 may be chosen for its slightly lower cost or regional availability.

  • vs. Copper:

    • Copper offers superior conductivity (100% IACS) but is heavier and more expensive.

7. Standards and Best Practices

  • Standards: Refer to IEC 60118 or ASTM B230/B231 for electrical conductor specifications.

  • Fabrication: Annealing improves formability; proper joint design mitigates creep risks.

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