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6061 T6 Vs 6063 T6 Aluminum Round Bar

Aluminum Bar Manufacturer | Aluminum Rod
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6061 T6 Vs 6063 T6 Aluminum Round Bar

6061 aluminum round bar and 6063 aluminum bar are two commonly used aluminum alloy materials, which differ significantly in chemical composition, mechanical properties, processing technology, and application fields.
6061 aluminum round bar have higher strength and are suitable for load-bearing structures; while 6063 aluminum rods have superior extrusion performance and are widely used in building profiles.
Differences in Chemical Composition
6061 aluminum round bar contain copper (0.15%-0.4%), magnesium (0.8%-1.2%), and silicon (0.4%-0.8%). The addition of copper significantly improves the material's strength but may slightly reduce corrosion resistance.
6063 aluminum bar, on the other hand, contain almost no copper (≤0.1%), with a magnesium content of 0.45%-0.9% and a silicon content of 0.2%-0.6%. This simplified formulation results in better extrusion flowability and superior corrosion resistance.

Mechanical Properties Comparison

Strength: 6061 aluminum rods in the T6 state have a tensile strength exceeding 290 MPa, high yield strength, and are suitable for high loads. 6063 aluminum rods in the T6 state have a tensile strength of approximately 180-230 MPa, lower strength but higher elongation (14%-16%), resulting in stronger impact resistance.


Corrosion Resistance: Due to fewer impurities and the absence of copper, 6063 aluminum rods exhibit better corrosion resistance than 6061, especially after anodizing, resulting in a more uniform and aesthetically pleasing surface.

Processing Characteristics

Extrusion Performance: 6063 aluminum round bars are known as the "King of Extrusion," with low deformation resistance, suitable for producing complex cross-section profiles.

Extrusion speed is 25%-30% higher than 6061. 6061 aluminum bars require higher temperatures and pressures for extrusion, making them more suitable for simple cross-section industrial parts.


Surface Treatment: 6063 aluminum rods have higher gloss (up to 85GU) after anodizing, with better color difference control; 6061 aluminum rods have stronger hard anodizing capabilities, with film thicknesses reaching over 50μm.


Machining and Welding: 6061 aluminum rods have good machinability, but require heat treatment to restore strength after welding; 6063 aluminum rods have a wider welding process window with less impact on strength.

Tempers: T6, T651, T6511

Thickness: 0.08″ – 9.8″ (2 – 250mm)

Width: 0.2″ – 11.8″ (5 – 300mm)

Length: 3m / 6m / 12m, customizable for cutting

Edge Processing: Right angle, rounded corner, R rounded corner

Production Process: Extruded, Aluminum plate sawing

ASTM Standards: ASTM B211, ASTM B221

AMS Standards: AMS 4115, AMS 4116, AMS 4117, AMS 4128, AMS-QQ-A-225/8, AMS 4150, AMS 4160, AMS 4161, AMS-QQ-A-200/8

Certifications: ISO 9001, AS9100, NADCAP (HT & NDT)

Top Metal can provide custom aluminum bars from different alloy grade and we can not custom size, if you are looking for aluminum bar manufacturer, please contact us.

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